RAPID TEST KIT ASSEMBLY & AUTO VISION INSPECTION STATION

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DESCRIPTION

The Rapid test kit Assembly & Auto Vision Inspection is  specially designed to increase productivity of manual assembly line and to ensure 100 % Quality control using AI based vision inspection system. Machine Consist of Assembly Conveyor with Auto Pressing of device and 100 % Automatic  AI Based vision inspection system which can detect All Visible type of defects such as Mix up , Strip misalignment , Membrane Area Damage/penmark and foreign particles on device.

 

  • ECONOMICAL : Machine produces Assembled device with Quality checked Good parts at 150 device per minute.
  • FASTER : Observations as well as conclusions are made extremely fast with excellent repeatability.  programmable as required, following instructions without questions.
  • FLEXIBILITY  : Vision Inspection system is capable to inspect Any  Color , Shape ,Sizes and QR Codes.
  • ACCURATE : The AI based Vision Inspection system is unbiased and is capable to judge absolute results in a standardize manner.
  • INDEPENDENT : Such a System Can be deployed in Mass scale production environments where human performance is prone to fatigue.
  • QUALITY CONTROL : System generated Batch data for Trend analysis to identify rejection cause and gives input for CAPA on manufacturing lines results in significant  YEILD IMPROVMENT.
  • TREACABILITY :  Vision System physically segregates GOOD parts , Reprocessable NG parts and Non Reprocessable NG parts . Detailed batch reports gives bifurcated data electronically at the end of Batch operations.
  • ROI    : Reduces 50 % Manpower guaranteed. ROI within 6 Months.

 

SPECIFICATIONS
  • STANDARD MODEL               : 6 TRACK + AI VISION INSPECTION SYSTEM
  • DEVICE OUTPUT                    : 150  PARTS / MINUTES
  • MANPOWER REQUIRED      : 15 person
  • OVERALL DIMENSION          : 4600 mm X 1800 mm X 1550 mm
  • PRESSING PNEUMATIC        : 6 BAR PRESSURE
  • SUPPLY VOLTAGE                   : 240 V AC SINGLE PHASE
  • DOCUMENTATION IQ/OQ/PQ/ MANAUAL / PM CHECK LIST

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